紧固件仓库可为高科技OEM提供高精度

Fastener Depot offers a complete line of inserts/studs and structural, captive and panel fasteners that it orders from various manufacturers in the United States, and these products must meet very stringent specifications and tight tolerances. The company also provides parts-to-print items. Once Fastener Depot obtains parts from the fastener manufacturer, Fastener Depot’s quality team reviews the certifications provided by the manufacturer. The team makes sure the correct materials were used; counts and thoroughly inspects the parts to ensure they meet the exact specifications and tolerances; and checks that they are all free of dings or foreign objects.

“在Fackener Depot，我们不仅将零件通过，” Fastener Depot的所有者Sandy Navalance解释说。“我们的客户依靠我们来提高质量，这就是为什么我们如此努力地检查我们提供的零件并证明他们符合规格的原因。”

Inspectors at Fastener Depot use a KEYENCE Image Dimension Measurement (IM) System to quickly and accurately check and Fastener Depot Uses KEYENCE System to Deliver High Precision to High-Tech OEMs Aerospace manufacturers demand the highest precision – even down to the smallest bolt. Fastener Depot Inc. in Diamond Springs, California, is a privately held distributor of inserts, fasteners, and electronic hardware that specializes in unusual and hard-to-find items for high-tech OEMs in the aerospace and defense sectors. The company fills the needs of this niche market by placing the utmost priority on its inspection and quality processes. gauge parts. After entering the part specifications into the system, they place a part on the IM System’s stage, press a button and can automatically measure up to 99 points simultaneously. The system then compares the measurements to the specifications and stores the data for reporting.

The KEYENCE IM System is designed with several industry-first features that offer users such as Fastener Depot unparalleled speed and accuracy, reduce set-up time and make operation of the system easy. The system uses a specially designed lens to provide a super wide field of view and has auto-focus capability to ensure the part is always in focus regardless of height differences. With the IM system, Fastener Depot’s quality team members can also batch measure multiple parts at the same time.

Fastener Depot质量经理Charlie Criddle描述了更改为自动化IM系统的重大影响。“之前，检查员使用微米和go和no-go仪表手动测量了每个段的每个段或尺寸，然后将每个测量值与图纸进行了比较。使用键入IM，我们只需将零件的规格输入到机器中，它可以一次性地测量所有尺寸，从而大大加快该过程。现在，与手动进行几分钟相比，我们可以在几秒钟内查看10件。我们将更多的产品带出门，即使在紧张的周转中，也可以按时交付。”

The KEYENCE machine also saves time by storing the specifications for each part in its database. This is especially helpful for inspecting repeat orders from the same customer and is one of the reasons the company selected the IM system over others that failed to offer this functionality.

“Each of our customers has a different sampling plan,” he adds. “One customer might require 10 percent of its products be inspected, while another wants every single piece measured. With the KEYENCE, we can easily meet all of these requirements.”

The KEYENCE IM System’s reporting feature further enhances both the productivity and accuracy of Fastener Depot’s quality team. Using printable reports that identify minimums, maximums and averages, they easily make comparisons, identify problems and communicate with manufacturers to get them corrected. Without such automation, the team manually entered each finding into an Excel spreadsheet – a process that was labor intensive and increased the risk of errors in data entry.

Criddle总结了购买和实施键入IM系统的决定，通过向其团队和最终用户重申其提供的零件的价值。“我们的客户依靠我们提供满足其规格的精确零件。钥匙系统使我们能够更有效地做到这一点。它非常友好，并且已经大大改变了我们的测量操作。”